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215 - Mastering Manufacturing in Performance Automotive: Lean, Kanban, and Error-Proofing Explained!


Unlock the hidden secrets that are transforming manufacturing efficiency worldwide. If you're a shop owner, engineer, or entrepreneur looking to streamline your processes and eliminate waste, this episode is your blueprint to profit and precision.

In this deep dive, Richard and Kevin explore the powerful concepts that can revolutionize your production line—from error-proofing and Pokeyoke techniques that prevent costly mistakes, to lean manufacturing principles that maximize value while minimizing waste. Discover how industry leaders are using Kanban boards, standardized work, and just-in-time inventory management to stay agile and cut costs. Plus, learn practical examples—from how to design parts that only assemble one way to organizing complex hoses for faster, error-free installation.

You'll uncover:

  • The difference between error-proofing and Pokeyoke, and how to implement them effectively
  • How to design parts with built-in Pokeyoke features that save time and reduce errors
  • Step-by-step strategies to run a lean shop, from shadow boards to labor tracking
  • The role of Kanban in managing workflows, inventory, and customer experience
  • Practical tips to adapt lean and just-in-time principles for small, custom shops

Ignoring these insights can mean wasting thousands of dollars on excess inventory, rework, and lost productivity. Conversely, mastering these methods opens the door to faster throughput, higher quality, and greater profitability—regardless of your company size.

Perfect for manufacturers, shop owners, or anyone striving to eliminate inefficiency, this episode reveals proven strategies to boost your bottom line. Implement these ideas today and start working smarter, not harder.